Name of the Project
Prieska copper/zinc project.

Location
Northern Cape, South Africa.

Project Owner/s
Diversified metal explorer and developer Orion Minerals.

Project Description
An updated bankable feasibility study (BFS) has confirmed the potential of Prieska to underpin a significant near-term, low-cost, copper/zinc development project, with exceptional opportunities for future growth.

The updated BFS on the foundation phase of the project proposes the development of a new 2.4-million-tonne-a-year copper/zinc mining operation at the brownfield project.

Underground and surface mining methods are planned to be used in conjunction with conventional froth-flotation concentration to produce differentiated copper and zinc concentrates for export.

Peak production is estimated at 23 000 t/y of copper and 88 000 t/y of zinc.

The life-of-mine (LoM) has been extended by two years, from 9.7 years to 11.5 years.

Material changes in the updated BFS, compared with the 2019 BFS plan, include:

• reducing the mine dewatering timeline and supplementing the treatment of that water,
• incorporating additional mineral resources into the mining plan that will increase the mine life by two years,
• a more conservative timeline to ramp up to steady-state production,
• prioritising the early mining of high-grade zones in the mining sequencing,
• adopting semiautogenous grinding mills in the processing flowsheet,
• an owner-miner operating philosophy for underground mining,
• using an experienced contractor to operate the processing plan, and
• a change in the key operational infrastructure being supplied by third-party financing and in the supply of select key operational infrastructure.

The mining methods for the project remain unchanged, compared with those stated in the 2019 BFS. Tunnel development remaining from the previous mining operations allows for early access to underground production mining areas. A combination of longhole open stoping with fill and drift-and-fill mining methods are planned to be used, supported with paste backfill.

Potential Job Creation
Not stated.

Net Present Value/Internal Rate of Return
The project has a net present value, at an 8% discount rate, of A$779-million, compared with A$574-million in the 2019 BFS, and an internal rate of return of 39%, compared with 38% in the 2019 BFS. Payback from first production is estimated at 2.4 years, a decrease of five months.

Capital Expenditure
Market intelligence firm S2 Research noted in May 2022 that the peak funding requirement Orion Minerals’ Prieska project had fallen from R2.4-billion to R2.25-billion. This has reduced the funding risk of the project.

In a prior note, S2 anticipated that Orion would need R2.7-billion to develop and optimise the Prieska mine.

Planned Start/End Date
Orion Minerals is targeting production startup in 2024, market conditions permitting.

Latest Developments
Only a very little portion of equity is still required for the restart of the Prieska copper/zinc mine, Orion has said.

“This is going to be a big game-changer for us,” Orion Minerals CEO Errol Smart told the Resources Rising Stars 2022 Gold Coast Conference, in Australia, this month.

“We’re going to be mining that openpit and the pillars for the first three years before getting into the large orebody – a big, lazy slab of 9-m- to 30-m-thick mineralisation that is folded, but easily mined in fantastic mining conditions.

“It’s within our means to get under construction within the next six months and be in production 19 months later,” he explained.

The challenge for the project was the initially calculated $500-million to turn the project to account. This cost, however, has been cut to $200-million by opting to mine the openpit and the pillars before targeting the virgin orebody in earnest, slowing dewatering plans, consequently allowing for the plant to be half-scaled to 1.2-million tons a year.

Lining up the $100-million company to finance the now $200-million project has been considerably easier, with the first $140-million already secured through a streaming arrangement, and relinquishing 4.5% of revenue over 12 years to secure another $87-million. Moreover, South Africa’s Industrial Development Corporation (IDC) has completed its due diligence, which is linked to $20-million from the IDC.

Key Contracts, Suppliers and Consultants
Companies involved in the BFS included A&B Global Mining; ABS Africa; BPDT & Co; Bluhm Burton Engineering & Ventilation Consultants; Beulah Africa; Cart Investments; DRA Projects South Africa; Earth Science Solutions; Endeavour Financial Limited; Falcon and Hume Attorneys Inc; Fraser McGill Mining & Minerals Advisory; Knight Piésold; METC Engineering; Gariep Mining and Exploration Services; Mets Consulting South Africa; Patterson and Cooke; PCDS Consultants; Power Plant Electrical Technologies; Professional Cost Consultants; Promethium Carbon; Shift Innovations; SRK Consulting; Strategy4Good; The MSA Group; Turnkey Civil (International) Group; VBKom Engineering Consultants; Whittle Consulting; and Z Star Mineral Resource Consultants.

Contact Details for Project Information
Orion Minerals, tel +27 11 880 3159 or email info@orionminerals.com.au.