The acquisition of a high-speed machine that can machine materials cost-effectively and with significant precision, has enabled a Johannesburg manufacturer to deliver customised and precisely machined panels to customers within 24 hours to 48 hours.

Rittal South Africa, a systems provider for enclosures, power distribution, climate control, information technology infrastructure and software and services announced its acquisition of a BC 1007 HS Perforex machine and, in collaboration with sister company EPLAN, has successfully integrated the machine at its local headquarters in Edenvale, Johannesburg.

Rittal says the Perforex enables the fully automated, high-speed, precision machining of commonly used materials such as steel, aluminium, plastic and copper, and the machining of enclosures, mounting plates, doors, side panels and other products.

“This machine enables us to reduce lead times significantly. Up until now, local customers have waited anywhere between 14 to 18 days to receive finished panels,” explains Rittal South Africa MD Adrian Buddingh.  “In addition, the machine will enable us to handle a higher capacity of machining orders, faster.”

Aside from the reduced lead time for the delivery of panels, the Perforex machine enables Rittal to supply complete panels to customers, without the additional costs associated with transporting, tooling and finishing of panels.

Specialised features of the BC 1007 HS Perforex include:

• The system’s user interface features an intuitive programming system which supports remote maintenance activities.
• A fixed tool magazine on the left-hand side of the machine, with 18 magazine slots for the machines, makes automated tool changes swift and easy.
• The machine’s pneumatic clamping device allows for easy clamping of cases and enclosure panels such as doors, side panels and mounting plates, using clamping fingers and membrane clamps. The machine’s brush strips and special milling cutters ensure fast, low-vibration milling. This promotes not only a higher feed rate, but also enables extended tool life.
• The patented plate design reduces vibrations in the material, extending the service life of the tools. The machine’s powerful 7.5 kW spindle drive offers 18 000 rpm operation for drilling, thread-tapping, thread-forming, circular thread milling and engraving, and milling cut-outs in all contours. Racks and pinions are automatically lubricated for minimal maintenance.

Based on initial customer feedback, and the current needs of the local market, Rittal South Africa says it anticipates that the Perforex solution will be in high demand.