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Mastering Measurement Challenges in Chemical Storage: Precision Solutions for Extreme Conditions

6th January 2026

     

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(Virtual Showroom) From corrosive acids to volatile hydrocarbons, VEGA's advanced instruments—VEGAPULS, VEGABAR, and VEGASWING—ensure dependable performance, even in the most challenging environments.

Chemical storage sites, whether handling raw materials, intermediates or finished products, face complex measurement requirements due to the wide range of substances stored. These can include corrosive acids, alkalis, volatile hydrocarbons and toxic chemicals, all needing specialised measuring solutions. VEGAPULS radar sensors, VEGABAR pressure transmitters and VEGASWING vibrating level switches delivers precise and reliable measurements.

Precision Measurement Solutions

The VEGAPULS 6X utilises an 80 GHz radar beam to deliver a highly focused signal, which significantly reduces the risk of interference from tank walls or internal fixtures such as mixers and coils. This advanced radar technology allows for precise detection of liquid surfaces within storage tanks, regardless of their shape or the presence of internal obstructions.

For reliable pressure measurement in chemical storage, the VEGAFLEX 81 stands out as a robust solution. Meanwhile, the VEGABAR 80 series provides a flexible approach by combining pressure sensors with level measurement systems. By integrating VEGABAR transmitters alongside VEGAPULS radar sensors, operators gain real-time and comprehensive insights into tank conditions, which greatly enhances safety.

Among these, the VEGABAR 83 is particularly notable for its ceramic-capacitive sensor technology. This feature enables the device to measure gases, vapours, and liquids accurately, even under extreme pressure conditions. Its rugged ceramic cell construction offers excellent resistance to corrosion and abrasion, making it ideal for tanks storing reactive substances like acids and alkalis. Known for its precision and lasting stability, the VEGABAR 83 is a reliable choice for monitoring both process pressures and hydrostatic levels in demanding chemical environments.

Continuous measurement and point-level detection play a huge role in safety, providing critical alarms for high and low levels in chemical tanks. The VEGASWING range uses vibration technology where the device’s fork vibrates until it touches the liquid, triggering an alarm upon contact. This approach remains reliable under extreme temperature and pressure conditions. The VEGASWING 63 functions as a universal level switch for all liquids, including hazardous chemicals, offering millimetre-accurate detection regardless of installation position. It covers a variety of tasks, such as empty/full detection, overfill protection, dry run prevention, and pump safeguarding, with its switching point easily set via tube extension. Its robust design ensures reliable operation across multiple scenarios.

Advantages of VEGA Technology in the Chemical Industry

VEGA’s measurement technologies work independently of environmental factors common in chemical storage. Non-contact solutions decrease wear and exposure, lowering maintenance costs and reducing downtime.

Sensors and transmitters integrate smoothly into process control systems. With digital communication options like HART, Profibus, and Foundation Fieldbus, users can monitor levels and pressures remotely, boosting efficiency and supporting predictive maintenance. Advanced diagnostics further speed up troubleshooting and optimise operations, minimising disruptions.

Safety will always be a non-negotiable; VEGAPULS 6X and VEGABAR 83 are certified for hazardous zones and meet global standards such as ATEX and IECEx, suited for explosive or corrosive environments.

By implementing VEGA’s solutions, chemical plants can handle even the most demanding storage challenges. Through rugged engineering, chemical resistance and strict safety standards, VEGA remains a trusted provider of measurement instrumentation for the chemical industry.

Edited by Creamer Media Reporter

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